High-Purity Flow Control Solutions

Engineered for Critical Bioprocess Applications.

Acuflow brings Carten Controls’ high-performance valves and flow solutions to pharmaceutical, biopharma and other critical-process environments. Carten designs and manufactures solutions for ultra-high-purity systems where cleanliness, containment, delivery, process efficiency and reliability are critical — from individual valves through to integrated flow solutions.

Carten Controls

Our Solutions

Multi-Use + Single-Use Flow Control

BNW sanitary diaphragm valves
BNW Diaphragm Valve Series Sanitary diaphragm valves for multi-use bioprocessing.

Carten’s BNW series uses a unique diaphragm design intended to eliminate constant diaphragm re-tightening after SIP and to enable rapid changeout at each batch change.

Features

  • Available in line sizes up to 4 in
  • Single-polymer bonnet external seal
  • Pneumatic or manual interchangeability
  • Standard and bespoke multiport / block options
  • Shut-off, control and back-pressure functionality
  • Automation and switching / signalling options
  • Suitable across upstream and downstream bioprocess operations

Technical Specifications

ParameterVerified Technical Data
Body316L forged stainless steel body
DiaphragmPTFE / EPDM; high-temperature capability up to 150°C
Alternative DiaphragmTFM1600 / reinforced EPDM
ActuatorStainless thin-wall, deep-drawn actuator
ManufacturingClean White Room
External SealingHelium leak-tight external sealing
Leak Testing100% leak tested to ANSI FCI 70/2 Class VI
BiocompatibilityUSP Class VI <87> <88>
SIPSIP-validated
Surface TreatmentElectropolished and passivated per ASME BPE / ASTM A967
Flow Coefficient6-200 Cv
OperationManual or pneumatic
Automation4-20 mA switching / signalling automation

Typical Applications

  • Bioreactor
  • Filtration
  • Chromatography
  • Centrifugation
  • Upstream shut-off / control
  • Downstream shut-off / control
Multiport block valves
BNW Block Series Custom block valves with minimum hold-up volume.

The BNW Block Series carries the advantages of the standard BNW platform into bespoke block designs developed to minimize hold-up volume and compact multiple valve functions.

Features

  • Available in line sizes up to 4 in
  • Single-polymer bonnet external seal
  • Pneumatic or manual interchangeability
  • Standard and bespoke multiport / block options
  • Multiple block orientations and configurations
  • Minimum hold-up volume
  • Instrumentation and signalling options

Technical Specifications

ParameterVerified Technical Data
Body316L stainless steel
DiaphragmTFM1600 / reinforced EPDM
Material SourceBarstock / forging-only source
ActuatorStainless thin-wall, deep-drawn actuator
ManufacturingClean White Room
External SealingHelium leak-tight external sealing
Leak Testing100% leak tested to ASME BPE / ANSI FCI 70/2 Class VI
BiocompatibilityUSP Class VI <87> <88>
SIPSIP-validated
Surface TreatmentElectropolished per ASME BPE / ASTM A967; passivated per ASME BPE / ASTM B912
Flow Coefficient6-200 Cv
OperationManual or pneumatic
OptionsMultiple block orientations, instrumentation, 4-20 mA switching / signalling

Benefits

  • Reduces process pipework footprint
  • Supports lower hold-up volume and reduced dead space
  • Can consolidate multiple conventional valves into one compact block
  • Reduces installation complexity
  • Supports application-specific hygienic layouts
Tandem valves
Tandem / Custom Valve Solutions Application-specific welded and multiport configurations.

The Acuflow capabilities brochure describes Carten tandem valves as customized solutions in which an access valve is typically welded to a main valve to create GMP or SAP configurations. These are engineered to improve drainability and minimize dead legs. Carten’s current website supports a broader engineer-to-order approach but does not provide a dedicated public Tandem Valve product page.

Features

  • Application-specific configuration
  • Designed to improve drainability
  • Designed to minimize dead legs
  • Welded access-valve / main-valve configurations
  • GMP or SAP configurations
  • Full material certification
  • Can be developed within Carten’s broader custom block / multiport engineering approach

Engineering Approach

ParameterVerified Technical Data
InputCustomer process and piping requirement
DesignApplication-specific valve geometry / configuration
Engineering3D modeling and flow-path optimization where required
ManufactureCustom welded or block construction
VerificationMaterial certification and project-specific testing

Custom Engineering

When Standard Valves Are Not Enough

Carten states that it supplies individual valves through to full integrated solutions and partners with customers from enquiry through design, manufacture, supply and after-sales service. The Acuflow brochure additionally highlights custom valve development using 3D modeling and CFD analysis to optimize flow paths, minimize dead space and improve CIP / SIP efficiency.

Capabilities

  • Custom multiport valves
  • Block valve configurations
  • Tandem / access-valve configurations
  • Flow-path optimization
  • Dead-leg reduction
  • SolidWorks 3D drawing packages
  • Computational fluid dynamics
  • Finite element analysis
  • OEM collaboration
  • Custom integrated fluid-transfer systems

Quality & Compliance

Engineered for Critical Process Environments

  • USP Class VI <87> / <88> for relevant BNW valve components
  • ASME BPE referenced across leak testing, electropolishing and passivation practices
  • ANSI FCI 70/2 Class VI leak-testing requirements on relevant bioprocess valve ranges
  • Clean White Room manufacturing for Carten’s bioprocess products
  • PED / material certification and additional validation capabilities described in the Acuflow capabilities brochure
  • Flow, pressure, durability, SIP thermal-cycle and drainability testing capabilities referenced in the Acuflow brochure

Carten In-House Engineering

  • SolidWorks 3D design
  • Computational fluid dynamics
  • Finite element analysis
  • Surface profilometry
  • Borescope analysis
  • Flow and pressure testing
  • Durability testing
  • SIP thermal-cycle testing
  • Drainability analysis
  • New-product validation

Choose Your Flow-Control Approach

RequirementSuggested Carten Solution
Sanitary multi-use process valveBNW Diaphragm Valve Series
Compact multi-valve / low hold-up configurationBNW Block Series
Drainability / dead-leg optimized custom configurationTandem / Custom Valve Solution
Automated single-use tubing controlOmnia Pinch Valve Series
Manual single-use tubing controlOmnia Manual Pinch Valve
Small-bore / benchtop controlOmnia Mini Pinch Valve
Automated single-use transfer systemOmnia Fluid Transfer Module

Why Carten?

  • Global specialist in high-performance valves and flow solutions
  • Portfolio spans individual valves through integrated systems
  • Multi-use and single-use bioprocess solutions
  • Engineer-to-order capability for customer-specific applications
  • In-house design, manufacturing, testing and validation expertise
  • Strong focus on cleanliness, containment, delivery and process reliability

Acuflow + Carten

Global Valve Engineering. Local Application Support.

Acuflow helps translate the process requirement into the right Carten platform — multi-use, single-use, custom valve or integrated transfer solution.

Define Requirement Multi-Use / Single-Use Select Valve Platform Configure / Engineer Automate if Required Validate & Integrate

“Let’s Build Your Fluidic Solution Together”

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